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MECHANICAL TESTING OF :

Mechanical testing of construction materials is crucial for assessing their quality and suitability. Tests include tension, compression, flexural, impact, hardness, fatigue, shear, and abrasion testing. These tests provide valuable information on strength, durability, and performance for design and construction purposes.

Product Test Parameters Specification/Test method Min Specimen/ Sample Quantity
Hydraulic  Cement Physical Test- OPC,PPC, PSC IS 269, IS 1489 P-1, IS 455 20 kg
i) Normal Consistency IS 4031 (Part 4) 2 kg
ii) Initial and Final setting time IS 4031 (Part 5) 2 kg
iii) Compressive strength - 3, 7 & 28 Days IS 4031 (Part 6) 10 kg
iv) Fineness - specific surface by Blaine's permeability method IS 4031 (Part 2) 2 kg
v) Density IS 4031 (Part 11) 2 kg
vi)Soundness test by le-chatelier IS 4031 (Part-3) 1 kg
Product Test Parameters Specification/Test method Min Specimen/ Sample Quantity
Pulverised Fuel Ash (PFA) Physical Test - Fly Ash IS 3812 Part 1 10 kg PFA + 10 kg OPC
i) Fineness - specific surface by Blaine's permeability method IS 1727 1 kg
ii) Setting Time Initial & Final IS 1727 1 kg
iii) Lime Reactivity IS 1727 10 kg
iv) Compressive strength at 28 days IS 1727 10 kg
v) Specific Gravity IS 1727 1 kg
vii) Particles retained on 45 micron IS Sieve IS 1727 1 kg
Product Test Parameters Specification/ Test Method Min Specimen/ Sample Quantity
Silica Fume (SF) Physical Test-Silica Fume IS 15388 10 kg
i) Specific Gravity IS 1727 1 kg
ii) Compressive strength at 7 Days IS 1727 10 kg
iii) Fineness by Wet Sieving 45 µ, % IS 1727 1 kg
Product Test Parameters Specification/ Test Method Min Specimen/ Sample Quantity
Ground Granulated Blast Furnace Slag (GGBS) Physical Test IS 16714 10 kg GGBS + 10 kg OPC Cement
i) Slag Activity Index (7 & 28 Days) IS 16714, IS 4031 Part 6 10 kg GGBS + 10 kg OPC Cement
ii) Fineness - specific surface by Blaine's permeability method IS 4031 (Part 2) 1 kg
iii) Density IS 4031 (Part 11) 1 kg
Product Test Parameters Specification/ Test Method Min Specimen/ Sample Quantity
Coarse Aggregates A. Physical Test IS 383 60 kg
i) Impact Value IS 2386 (Part-4) 20 kg
ii) Crushing Value IS 2386 (Part-4) 50 kg
iii) Flakiness Index and Elongation Index IS 2386 (Part-1) 50 kg
iv) Specific Gravity IS 2386 (Part-3) 10 kg
v) Water Absorption IS 2386 (Part-3) 10 kg
vi) Sieve Analysis IS 2386 (Part-1) 10 kg
vii) Dry Loose Bulk Density IS 2386 (Part-1) 40 kg
viii) Rodded Bulk Density IS 2386 (Part-1) 40 kg
ix) Abrasion Value (Los Angels) * IS 2386 (Part-4) 50 kg
B. Soundness & Deleterious Material Test IS 383 25 kg
Soundness 5 Cycle by MgSO4/Na2SO4 IS 2386 (Part-5) 20 kg
Total Deleterious Material IS 2386 (Part-1&2) 10 kg
Product Test Parameters Specification/ Test Method Min Specimen/ Sample Quantity
Ceramic Tiles A. Physical Test IS 15622 15 Nos
i) Dimension IS13630- Part-1 10 Nos
ii) Rectangularity IS13630- Part-1 10 Nos
iii) Straightness IS13630- Part-1 10 Nos
iv) Water Absorption IS13630- Part-2 5 Nos
v) MOR/Breaking Strength IS13630- Part-6 6 Nos
vi) Scratch Hardness IS13630- Part-13 3 Nos
vii) Moisture Expansion IS 13630- Part-3 7 Nos
viii) Stain Test (Glazed Tiles) IS13630- Part-08 5 Nos
ix) Chemical Resistence Test (Glazed Tiles) IS13630- Part-08 5 Nos
Product Test Parameters Specification/ Test Method Min Specimen/ Sample Quantity
Common Burnt Clay Bricks All Physical Test IS 1077 20 Nos
i) Dimension IS 1077 20 Nos
ii) Compressive Strength IS 3495 Part 1 5 Nos
iii) Water absorption IS 3495 Part 2 5 Nos
iv) Efflorescence IS 3495 Part 3 5 Nos
Product Test Parameters Specification/ Test Method Min Specimen/ Sample Quantity
HT Wire Strand A. Physical Tests except Relaxation IS 14268/ IS 1608 Part 1 1.5 m
Length of Lay IS 14268 1.5 m
Nominal Dia IS 14268 1.5 m
Mass per Unit length IS 14268 1.5 m
Brreaking Load IS 1608 Part 1 1.5 m
0.2 % Proof Load IS 1608 Part 1 1.5 m
Modulus of Elasticity IS 1608 Part 1 1.5 m
Product Test Parameters Specification/ Test Method Min Specimen/ Sample Quantity
Structural Steel- Plates, Strips, Angles, Tees, Beams, Channels, Flats, Bars A. Physical Tests except Relaxation IS 2062 0.5 m/ 0.1m2
i) 0.2% Proof/Yield Stress IS 1608 Part 1 0.5 m/ 0.1m2
ii) Tensile Strength IS 1608 Part 1 0.5 m/ 0.1m2
iii) % Elongation IS 1608 Part 1 0.5 m/ 0.1m2
iv) Bend Test (180°) IS 1599 0.5 m/ 0.1m2
0.2 % Proof Load IS 1608 Part 1 1.5 m
Modulus of Elasticity IS 1608 Part 1 1.5 m
Product Test Parameters Specification/ Test Method Min Specimen/ Sample Quantity
Steel Tube i) Tensile Strength IS 1608 Part 1 0.5 m
ii) % Elongation IS 1608 Part 1 0.5 m
iii) Bend Test IS 2329 0.5 m
iv) Flattening Test IS 2328 0.3 m
iv) Bend Test IS 2329 0.5 m
Product Test Parameters Specification/ Test Method Min Specimen/ Sample Quantity
Binding Wire Tensile Strength IS 1608 Part 1 1.0 m
Product Test Parameters Specification/ Test Method Min Specimen/ Sample Quantity
Square & Rectangular Hollow steel section A. Physical Test from Sr No i to iii IS 4923 1.0 m
i) Tensile Strength IS 1608 Part 1 0.5 m
ii) % Elongation IS 1608 Part 1 0.5 m/td&gt
iii) Bend Test IS 1608 Part 1 0.5 m
Product Test Parameters Specification/ Test Method Min Specimen/ Sample Quantity
Stainless Steel Bars & Wires A. Physical Tests IS 16651 1.5 m
i) Nominal mass IS 1608 Part 1 0.5 m
ii) Elongation IS 1608 Part 1 0.5 m
iii) 0.2% Proof stress/ Yield Stress IS 1608 Part 1 0.6 m
iv) Tensile Strength IS 1608 Part 1 0.6 m
v) Bend Test IS 16651 0.5 m
vi ) Rebend Test IS 1599/ IS 16651 0.5 m
Product Test Parameters Specification/ Test Method Min Specimen/ Sample Quantity
Cementitious Grout Flow Test (Cone Method) ASTM C 939 5 KG
Flow Table Test ASTM C 109 5 KG
Flexural Strength 28 Days ASTM C 580 5 KG
Compressive Strength-7 & 28 Days ASTM C 109 10 KG
Consistency (Non Shrink Grout) ASTM C 827 5 KG
Change in Height of Cylindrical Specimen (Non Shrink Grout) ASTM C 1090 5 KG
Product Test Parameters Specification/ Test Method Min Specimen/ Sample Quantity
Epoxy Grout Flow Table Test ASTM C 109 2 KG
Flexural Strength 7 Days ASTM C 580 2 KG
Compressive Strength-1, 3 & 7 Days ASTM C 579 2 KG
Tensile Strength- 7 Days ASTM C 307 2 KG
Bond with Concrete by Slant Shear- 14 Days ASTM 882 1 KG
Product Test Parameters Specification/ Test Method Min Specimen/ Sample Quantity
Fusion Bonded Epoxy Coated Bar i) Continuity of Coating IS 13620/ ASTM A 882 1.0 m
ii) Adhesion of Coating IS 13620 1.0 m
iii) Thickness of Coating IS 13620 1.0 m
Product Test Parameters Specification/ Test Method Sample Description
Harden Concrete i) Compressive Strength-Cube/Cylinder IS 516 Part 1 Sec 1 Cube
ii) Compressive strength-Core IS 516 Part 4 Cylinder
iii) Flexural Strength of Beam IS 516 Part Sec 1 Beam
iv) Accelerated Compressive Strength IS 9013 Cube
v) Split Tensile Strength IS 516 Part 1 Sec 1, ASTM C 496 Cylinder
Product Test Parameters Specification/ Test Method Min Specimen/ Sample Quantity
Fly Ash Bricks All Physical Test - Fly Ash IS 12894 20 Nos
i) Dimension IS 12894 20 Nos
ii) Compressive Strength IS 3495 Part 1 5 Nos
iii) Water absorption IS 3495 Part 2 5 Nos
iv) Efflorescence IS 3495 Part 3 5 Nos
v) Drying Shrinkage IS 4139 3 Nos
Product Test Parameters Specification/ Test Method Min Specimen/ Sample Quantity
AAC BLOCK Physical Test IS 2185 Part-3 24 Nos
I) Dimension IS 2185 Part-3/td> 24 Nos
II) Density IS 6441 Part 1 3 Nos
III) Compressive Strength IS 6441 Part 5 12 Nos
iv) Moisture content IS 6441 Part 1 3 Nos
v) Drying Shrinkage (Length Change) IS 6441 Part 2 3 Nos
Product Test Parameters Specification/ Test Method Min Specimen/ Sample Quantity
Hollow/ Solid Concrete Blocks Physical Test IS 2185 Part 1 20 Nos
I) Dimension IS 2185 PART 1 20 Nos
ii) Compressive Strength IS 2185 PART 1 8 Nos
iii) Water absorption IS 2185 PART 1 3 Nos
iv) Density IS 2185 PART 1 3 Nos
v) Drying Shrinkage IS 2185 PART 1 3 Nos
vi) Moisture Movement IS 2185 PART 1 3 Nos
Product Test Parameters Specification/ Test Method Min Specimen/ Sample Quantity
Pavers Blocks Physical Test IS 15658 20 Nos
I) Dimension IS 15658 20 Nos
ii) Compressive Strength IS 15658 20 Nos
iii) Water absorption IS 15658 3 Nos
iv) Flexural Strength IS 15658 8 Nos
v) Abrasion Resistance * IS 15658 8 Nos
Product Test Parameters Specification/ Test Method Min Specimen/ Sample Quantity
Reinforcement Bar Physical Test IS 1786 1.5 m
i) Nominal mass IS 1608 Part 1 0.6 m
ii) Elongation IS 1608 Part 1 0.5 m
iii) 0.2% Proof stress/ Yield Stress IS 1608 Part 1 0.5 m
iv) Tensile Strength IS 1608 Part 1 0.5 m
v) Bend Test IS 1599 0.5 m
vii) Rebend Test IS 1786 0.5 m
Product Test Parameters Specification/ Test Method Min Specimen/ Sample Quantity
Fine Aggregates A. Physical Test IS 383 30 kg
i) Specific gravity IS 2386 (Part-3) 5 kg
ii) Water absorption IS 2386 (Part-3) 5 kg
iii) Particles finer than 75 Micron IS 2386 (Part-1) 1 kg
iv) Sieve Analysis IS 2386 (Part-1) 2 kg
v) Dry Loose Bulk Density IS 2386 (Part-3) 15 kg
vi) Rodded Bulk Density IS 2386 (Part-3) 15 kg
i) Soundness 5 Cycle by MgSO4/Na2SO4 IS 2386 (Part-5) 5 kg
ii) Total Deleterious Material IS 2386 (Part-1&2) 5 kg
Product Test Parameters Specification/ Test Method Min Specimen/ Sample Quantity
Steel Coupler Coupler: Ultimate Tensile strength IS 1608 Part 1 full tight 400 mm long both side
Coupler : Tensile Strength, % Elongation , Fracture Status ( With Parent Bar) IS 1608 Part 1, IS 16172 full tight 400 mm long both side
Product Test Parameters Specification/ Test Method Min Specimen/ Sample Quantity
Soil Test i) Particle Size Distribution IS 2720 Part-4 25 KG
ii) Specific Gravity IS 2720 Part-3 5 kg
iii) Water Content-Dry Density Relation by Light Compaction IS 2720 Part-7 25 kg
iv) Water Content-Dry Density Relation by Heavy Compaction IS 2720 Part-8 25 kg
v) Liquid Limit & Plastic limit IS 2720 Part-5 5 kg
vi) CBR IS 2720 Part-16 25 kg
vii) Free Swelling index IS 2720 Part-40 5 kg
viii) Direct Shear & Angel of Friction (c & ?) IS 2720 Part-13 25 kg
v) Liquid Limit & Plastic limit IS 2720 Part-5 5 kg
ix) Dry density of soil by sand replacement IS 2720 Part-28 5 Location/td>
x) Dry density of soil by core cutter IS 2720 Part-29 5 Location/td>
Product Test Parameters Specification/ Test Method Min Specimen/ Sample Quantity
Rock Test i) Unconfined Compressive Strength IS 9143 20 KG
ii) Density IS 13030 5 kg
iii) Water Content IS 13030 5 kg
iv) Water Content IS 13030 5 kg
iv) Porosity IS 13030 5 kg
iv) Porosity IS 13030 5 kg
v) Point Load Index IS 8764 10 kg
Product Test Parameters Specification/ Test Method Min Specimen/ Sample Quantity
Gypsum Plaster A. Physical Test IS 2542 25 KG
i) Normal Consistency IS 2547 Part 1 Sec 1 5 kg
ii) Setting Time IS 2547 Part 1 Sec 3 5 kg
iii) Transverse Strength IS 2547 Part 1 Sec 4 5 kg
iv) Compressive Strength IS 2547 Part 1 Sec 5 5 kg
v) Soundness IS 2547 Part 1 Sec 6 5 kg
vi) Expansion IS 2547 Part 1 Sec 9 5 kg
vii) Dry Bulk Density IS 2547 Part 1 Sec 12 25 kg
viii) Dry Set Density IS 2547 Part 1 Sec 5 5 kg
ix) Freedom From Coarse Particles (Res, on 150µ), % IS 2547 Part 1 Sec 8 5 kg
x) Mechanical Resistance of set neat Plaster, mm(*) IS 2547 Part 1 Sec 7 5 kg
Product Test Parameters Specification/ Test Method Min Specimen/ Sample Quantity
Ready Mix Plaster / Mortar A. Physical Test Ready Mix Plaster / Mortar 25 KG
(i) Bulk density EN 1015-10 5 kg
(ii) Pot life/ Workable Life EN 1015-9 5 kg
(iii) Compressive Strength (7 & 28 days) ASTM C 109 10 kg
(iv) Flexural Strength (28 days) EN 1015-11 5 kg
(v) Flow Test/Water Demand IS 2250 5 kg
(vi) Pull off Adhesion (28 days) @ Lab ASTM D 7234 5 kg
(vii) Drying Shrinkage 28 days ASTM C 157 5 kg
viii) Retain on 90 Micron-Dry Sieving 5 kg
(ix) Water Absorption Coefficient EN 1015-18 5 kg
Product Test Parameters Specification/ Test Method Min Specimen/ Sample Quantity
Block Jointing Mortar A. Physical Test 25 KG
(i) Pot life EN 1015-9 5 kg
(ii) Compressive Strength (7 & 28 days) ASTM C 109 10 kg
(iii) Flow Test/Water Demand IS 2250 5 kg
(iv) Splitting Tensile Strength ASTM C 1660 5 kg
(v) Pull off Adhesion (28 days) @ Lab ASTM D 7234 5 kg
Product Test Parameters Specification/ Test Method Min Specimen/ Sample Quantity
Tile adhesive A) Physical Tests For Tile Adhesive IS 15477 25 KG
(i) Slip Resistance IS 15477 5 kg
(ii) Open Time IS 15477 5 kg
(iii) Adjustment Time IS 15477 5 kg
(iv) Tensile Adhesion-Dry Condition IS 15477 5 kg
(vi) Shear Adhesion-Dry Condition IS 15477 5 kg
(vii) Shear Adhesion-Heat Aging Condition IS 15477 5 kg
(viii) Shear Adhesion-Wet Condition IS 15477 5 kg
(ix) Deformability Test IS 15477 5 kg

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